Ace Fiber

Introducing ACE FIBER™

Revolutionizing Asphalt Performance

ACE FIBER™ stands as a groundbreaking advancement in asphalt additive technology, meticulously engineered to elevate performance standards.

Crafted by Surface Tech, ACE FIBER™ seamlessly blends Aramid fibers and Sasobit wax to effectively tackle the primary challenges that impact asphalt performance—cracking and rutting. This innovative combination not only addresses distress but also significantly extends the lifespan of treated roads. When ACE FIBER™ is integrated into asphalt, it disperses over 19 million Aramid fibers per ton of mix, creating a robust 3-dimensional reinforcement that fortifies asphalt against reflective cracking, rutting, and fatigue, ultimately prolonging its overall durability. What sets ACE FIBER™ apart is its effortless integration into standard asphalt handling practices, eliminating the need for specialized contractors and showcasing its user-friendly technology.

The brilliance of ACE FIBER™ lies in its advanced delivery system, ensuring a comprehensive distribution and mixing of the 19 million Aramid fibers into every ton of asphalt. Whether incorporated at batch or drum plant facilities, ACE FIBER™ effortlessly enhances the mix’s properties and reinforces the final pavement or overlay.

Benefits of ACE FIBER™

• Easy Integration – Contractors handle ACE FIBER™ reinforced asphalt in the same manner as standard asphalt, emphasizing its simplicity and adaptability.
• Efficient Mixing – ACE Fiber is seamlessly included in the mixing process at batch or drum plant facilities, ensuring optimal distribution and performance.
• Optimal Dosage – Measured in Ton Equivalents (TEs), ACE FIBER™ delivers approximately 19 million fibers per ton of asphalt mix, with doses at 4.2 ounces per TE, including 2.1 ounces of dissipating wax binder.
• Cost-Efficiency – Achieve up to a 33% reduction in asphalt thickness, resulting in significant cost savings. Design your project to cover the cost of ACE FIBER™ and maximize your savings.

ACE FIBER™ not only saves costs but also enhances the overall life expectancy of your road, providing exceptional value. Experience a revolutionary approach to asphalt reinforcement with ACE FIBER™ – where performance meets efficiency.

Frequently Asked Questions about ACE FIBER™

• Why choose ACE FIBER™?
  ACE Fiber, composed of aramid, is proven to enhance the strength, crack resistance, rut resistance, fatigue life, toughness, and service life of asphalt concrete (A.C.) mixtures.
• What is the cost of ACE FIBER™?
  ACE FIBER™ is priced between 10% and 20% of the cost of A.C., depending on the local asphalt mix tonnage price.
• Is it worth paying more for ACE FIBER™?
  Yes, investing in the proper amount of aramid fiber can reduce overall project costs and increase the life of A.C. pavement. A 10% to 20% increase in cost can result in over 50% better performance compared to the standard A.C. mix.
• How does ACE FIBER™ increase performance?
  Testing shows a 140% increase in crack resistance and a 60% increase in rut resistance. Aramid fibers maintain consistent properties in various temperatures, providing stability and reinforcement to A.C.
• What is unique about ACE FIBER™?
  ACE FIBER™’s pre-treatment process with wax binder ensures uniform distribution during mixing, preventing fibers from blowing away or clumping. This innovative approach enhances the performance of A.C.
• How much ACE FIBER™ is added to the A.C. mix?
  Depending on the mix design, ACE FIBER™ is added at a weight between 4 ounces and 5 pounds per ton of total A.C. mix, translating to over 19 million aramid fibers in 4 ounces.
• How do you design A.C. pavements with ACE FIBER™?
  Two approaches are available: standard practice, applying ACE FIBER™’s enhancements to existing designs, and modified structural numbers/layer coefficients, adjusting design programs for enhanced asphalt performance.
• Is ACE FIBER™ difficult for asphalt plants to mix?
  No, ACE FIBER™ is easily integrated into batch or drum plants without requiring modifications. Pre-treated fibers ensure uniform distribution during mixing.
• Can ACE FIBER™ be used in warm mixes or porous asphalt pavements?
  Yes, ACE FIBER™ is compatible with both warm mix and porous asphalt pavements.
• Can ACE FIBER™ qualify for LEED, ISI Rating, or Greenroads Points?
  Yes, the use of ACE FIBER™ in projects contributes to thinner and/or longer-lasting pavement, resulting in reduced aggregate and asphalt needs, lower long-term maintenance, and a lower carbon footprint.
• What agencies have used fiber additives in A.C.?
  Fiber additives, including aramid, have been used by every DOT in the U.S., particularly in stone matrix asphalt (SMA) mixes. The FHWA supports the use of fiber-based additives in A.C., as highlighted in the MAP21 transportation bill. The adoption of fiber additives is expected to increase universally in the coming years.

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